3D Printed Orthotics

The world of orthotics is seeing exciting developments as we move away from traditional orthotic production toward a more sustainable, patient-friendly service. Orthotics are shoe inserts worn to provide support to an injured or weak part of the body that is causing pain, discomfort, or damage. A device this vital for day-to-day comfort must be made with the closest attention to detail and speed to provide a patient with lasting relief as soon as possible.

Traditional Limitations

Until recently, the art of orthotic construction has been difficult to master. Between consultations, measurements, design and moulds, a patient could be waiting anywhere from 2-4 weeks to receive the support which will revolutionise their standard of living.

The limitations on mixed materials and the obvious flaws which come with using a mould have put a ceiling on how much can be achieved in treating patients with ailments such as back pain and arthritis. The needs identified by a specialist were not necessarily being met by the best solution available.

Moving Forward: 3D Scanning and Printing

This new practice for creating orthotics has proven revolutionary, as the limitations of the traditional approach have been addressed and remedied.

The first stage of the process is an advanced 3-dimensional scan, which enhances the accuracy of the orthotic by detailing the exact dimensions necessary down to less than a millimetre. This is significantly less invasive than the previous method and will cause no discomfort to the patient.

The scan is then used to produce the highest-quality orthotic, using a mix of materials, thicknesses, and flexibility tailored to the individual patient’s needs. While this was always the aim in the traditional method, the level of accuracy now achieved is unparalleled.

The number of consultations necessary is significantly reduced to as few as one as the use of computer software makes it possible for as many customisations as necessary without the extra time or cost.

One of the most incredible achievements of this technology is how much it has reduced the waiting time. Anybody in need of orthotics is generally in need of them the moment they walk through the door and the 2-4 week wait would be uncomfortable and inconvenient. With this technology, it is likely that a patient could leave with their orthotics the same day.

This technology works seamlessly with specialists’ knowledge of the precise, individual needs of each individual, eliminating frustration, discomfort, and wasted time.